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Capability

Pick-and-Place Assembly

Pick-and-place is the routing stage of the in-house SMT PCB production line. Each component pulled from a feeder, vision-aligned, and placed on the board at the right rotation and position. The LS60 handles small chips, BGAs, and tall components on the same panel.

Equipment on the line

Gold Place

DDM Novastar LS60

Pick-and-place machine

Board size
330 to 343 mm by 304 to 813 mm
Throughput
up to 4800 cph (typical 2500 to 3600)
Component range
0201 to 35 mm bodies, BGA, 15 mil pitch QFP
Feeders
96 single positions (144 with bank), 8 to 68 mm tape, tray, tube, loose
Nozzles
4 standard
Accuracy
+/- 0.025 mm
Max component height
16 mm

Our SMT line runs the full product lifecycle on the same equipment: NPI, pilot, and recurring production. Single-shift placement capacity is approximately 4.8 million components per year (roughly 80 000 simple boards, 40 000 mid-complexity boards, or 12 000 meter-class boards per year), and scales linearly to a three-shift ceiling near 14.4 million placements per year. We are a high-mix manufacturer: we keep changeover discipline tight, so a 500-unit batch and a 50 000-unit annual programme run on the same line.

Process detail

  1. STAGE INPUT

  2. Feeder load

    Tape, tray, tube, and loose components loaded into 96 single positions (144 with bank).

  3. Program load

    CPL file loaded, fiducial alignment confirmed.

  4. Placement

    Vision-assisted placement at +/- 0.025 mm accuracy across the panel.

  5. Verification

    On-head vision plus downstream AOI confirm placement.

  6. STAGE OUTPUT

Files we accept

  • CPL or pick-and-place file (csv, txt)
  • BOM with manufacturer part numbers
  • Assembly drawing for orientation reference

Tolerances and specs

Placement accuracy
+/- 0.025 mm
Component range
0201 to 35 mm bodies, BGA, 15 mil QFP
Feeders
96 single positions, 144 with bank
Tape range
8 to 68 mm
Max component height
16 mm
Nozzles
4 standard

Throughput

up to 4800 cph theoretical, typical 2500 to 3600 cph

Frequently asked questions

Which design files do you accept?

Gerber RS-274X, ODB++, and IPC-2581 for PCB data. BOM in xlsx or csv with manufacturer part numbers. CPL or pick-and-place file in csv or txt. Step files for enclosures. Firmware binaries as hex, bin, or signed image bundles.

What is your minimum order quantity?

No fixed minimum. We run NPI pilots from a single unit through recurring production into the tens of thousands per year. Single-shift line capacity is approximately 4.8 million component placements per year; programmes above that level we plan jointly across multiple shifts during DFM and BOM review.

Discuss this capability

Share your BOM, gerbers, and CPL. Engineering reviews fit, throughput, and DFM, and replies within one business day.

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