Equipment on the line

DDM Novastar GF-120HT on the Energetika-VDS SMT line

Gold Flow

DDM Novastar GF-120HT

Reflow soldering oven

Conveyor width
305 mm
Heated tunnel
1042 mm
Heating zones
3 top + 3 bottom (horizontal convection)
Max temperature
400 C
Solder profiles
lead-free SAC305 capable
Stored profiles
100
Power
220 V AC, 50 A, single-phase

Our SMT line runs the full product lifecycle on the same equipment: NPI, pilot, and recurring production. Single-shift placement capacity is approximately 4.8 million components per year (roughly 80 000 simple boards, 40 000 mid-complexity boards, or 12 000 meter-class boards per year), and scales linearly to a three-shift ceiling near 14.4 million placements per year. We are a high-mix manufacturer: we keep changeover discipline tight, so a 500-unit batch and a 50 000-unit annual programme run on the same line.

Process detail

  1. STAGE INPUT
  2. Profile selection

    Profile loaded from up to 100 stored options based on board mass and paste type.

  3. Conveyor entry

    Board enters the 1042 mm heated tunnel at controlled speed.

  4. Heating zones

    Six zones (3 top + 3 bottom) ramp the board through preheat, soak, reflow, and peak.

  5. Cool down

    Forced-air cooling brings board to handling temperature.

  6. STAGE OUTPUT

Tolerances and specs

Conveyor width
305 mm
Heated tunnel
1042 mm
Heating zones
3 top + 3 bottom (horizontal convection)
Max temperature
400 C
Profile capacity
100 stored profiles
Solder type
Lead-free SAC305 capable
Power
220 V AC, 50 A, single-phase

Frequently asked questions

Do you support RoHS and REACH compliance?

Yes. We work with RoHS-compliant component selection and SAC305 lead-free solder by default. REACH substance documentation comes from supplier declarations forwarded with each batch.

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